Expancel® microspheres

Lightweight filler and blowing agent all in one. 

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A world of possibilities.

Expancel® microspheres is a lightweight filler and blowing agent all in one. Its high performance opens a world of possibilities.

It is a simple concept – a small thermoplastic microsphere encapsulating a gas. Add heat and the gas expands while the shell softens giving a dramatic increase in volume. This will help you:

  • Cut manufacturing costs
  • Reduce weight
  • Improve yields
  • Minimize the use of resin
  • Create attractive textures and more

 

 

 

Illustration showing how Expancel Microspheres blowing agents can expand up to 60 times in volume when heated without increasing in weight.
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High compressibility, no shrinkage

Expancel® FG for food packaging offers high compressibility, no shrinkage, no moisture absorption and is approved by regulatory authorities.

Reduce weight, improve sealing

Expancel® DU and Expancel®​ DE are used by the automotive industry to reduce weight, dampen sound and improve sealing.

Product categories and services

Expancel® BIO microspheres The future of microspheres starts now

This groundbreaking product concept for expandable microspheres marks a significant advancement in innovation. Expancel® BIO microspheres provide a partially biobased, high-performance lightweight filler and blowing agent.

Nouryon introduces first-generation partially biobased lightweight filler and blowing agent

Read the story

Featured products

Expancel microspheres

Expancel HP92 DU 80

Dry powder of unexpanded thermoplastic microspheres used as a blowing agent in automotive applications. It expands at a temperature range of 116-200°C and the particle size is around 80 µm in its expanded form.

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Expancel microspheres

Expancel HP92 DET 80 d45

Dry powder of expanded thermoplastic microspheres used as a lightweight filler in automotive applications. It has a particle size of around 80 µm.

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Expancel microspheres

Expancel 921 WE 40 d24

Wet, expanded thermoplastic microspheres used as a lightweight filler in coatings, porous ceramics and similar applications. It has a particle size of around 40 µm.

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Expancel microspheres

Expancel 909 DU 80

Dry powder of unexpanded thermoplastic microspheres used as a blowing agent in silicone rubber and different coatings applications. It expands at a temperature range of 118-187°C and the particle size is around 80 µm in its expanded form.

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Featured applications where Expancel® Microspheres is used

Explore customer case stories

Expancel Microspheres is an excellent additive in microagglomerated and synthetic wine corks

Diam - wine corks

By offering designed wine cork solutions wines are kept safe year after year
Expancel Microspheres are optimal for developing highly flexible cool roof coatings with solar reflective power used on concrete and similar materials.

Inca - cool roof coatings

Enforced long-lasting waterproofing and cool roof capabilities
Expancel Microspheres are used in nonwoven composites for boats.

Lantor - nonwoven solutions

Cost-effective increases in stiffness, weight reduction and flexibility

Downloads

Expancel overview brochure

Get more insight into the solutions Expancel can offer

Type: Brochure
Language: English
Format: pdf | 3.4 MB
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Download

Expancel DE - product specification

Specification for our Expancel DE products

Type: Product Information
Language: English
Format: pdf | 465.7 KB
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Download

Expancel WU - product specification

Specification for our Expancel WU products

Type: Product Information
Language: English
Format: pdf | 585.5 KB
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Download
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News and events

Nouryon begins full-scale production at Expancel® expandable microspheres plant in the US

30 Oct 2023 - News

New Expancel line for specialty thin coatings applications

3 Nov 2020 - News

Strengthening US Expancel position with new Midwest production facility

12 Aug 2020 - News
All news

Get in touch!

Please contact our Expancel® microspheres experts.
We look forward to hearing from you.
For our existing customers, please log in to our MyNouryon customer portal.

Expancel® is a registered trademark of Nouryon in a number of territories worldwide.

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